The Rise of Plastics in BRIC Automotive Industry

The automotive industry has seen tremendous growth in key emerging markets like Brazil, Russia, India, and China in the past decade. As vehicle production and sales have increased exponentially in these BRIC nations, there has been a parallel rise in the use of plastics in automotive manufacturing as well. Let's take a deeper look at the rapidly expanding role of plastics in the automotive sectors of these four pivotal BRIC countries.

Developments in Brazil

Brazil is one of the largest vehicle producers in South America, with major companies like Volkswagen, General Motors, Ford, and FIAT active in the country. According to the Brazilian Automotive Vehicle Manufacturers Association (Anfavea), light vehicle production rose by over 8% in 2021 to over 2 million units. This growth has driven increased demand for automotive plastics from the thriving domestic auto industry.

Statistics from the Brazilian Plastics Industry Association (Abiplast) estimate that plastics currently account for around 10-15% of the total weight of an average vehicle produced in Brazil. Application areas include dashboards, door panels, bumpers, instrument panels, and more. Leading plastics producers like Braskem and Styrolution are investing heavily in expanding their Brazil-based facilities to capitalize on the sector's potential. For example, Braskem recently inaugurated a new production line worth $150 million to meet the rising needs of the country's automakers.

Vehicle electrification is another area spurring plastic adoption. As more automakers unveil plans for electric vehicles (EVs) made or assembled in Brazil, Lightweight plastics that replace traditional materials like steel help optimize EV performance and range. Polymers from companies such as SABIC aid in building lighter vehicle structures while providing insulation and sealing qualities as well. Overall, experts project Brazilian automotive plastics consumption to witness 5-7% annual growth this decade.

Plastics Propel Russian Automakers

Russia produces around 1.7 million vehicles per year across major brands such as AvtoVAZ, Kamaz, GAZ, and UAZ. Local automakers have significantly increased their use of plastics over the past 5 years owing to various benefits. Plastics make vehicles lighter yet durable, a critical necessity as Russia aims to manufacture more fuel-efficient cars. They also enhance product differentiation, cabin aesthetics, and corrosion resistance - pertinent for cars used widely in Russia's harsh climate zones.

State-run carmakers especially ramped up plastics adoption to modernize their model lineups on par with global standards. According to the Russian Plastics Federation, plastics comprised 12-15% of an average Russian automobile built in 2021, up from 8-10% in 2016. Uralvagonzavod, producer of the world's largest dump trucks, cut vehicle weight by 25% through extensive plastics replacement of iron parts.

Leading compounders in Russia including Nizhnekamskneftekhim and Sibur supply materials for various application segments. Specialty materials like reinforced engineering thermoplastics allow constructing complex interior modules in one shot. The Russian automotive plastics market was estimated at $800 million in 2021 and is forecast to see continual 5% yearly growth through 2027. Overall plastic consumption per vehicle is expected to hit 17% by 2025.

India Ushers Mass Mobility Revolution

India has ascended as one of the top-3 automobile manufacturing locations worldwide. In 2021 alone, over 4 million passenger vehicles and 7.5 million commercial vehicles were produced within the country. Low-cost mobility is core to India's development agenda, led by giants like Maruti Suzuki and Tata Motors alongside emerging players like Mahindra & Mahindra.

To fulfill vast mobility needs affordably, plastics have become the material of choice for many automakers. They facilitate simple, cost-competitive designs while incorporating advanced safety features mandated under India's Bharat New Vehicle Safety Assessment Program. Plastics currently make up 8-12% of an average Indian passenger car and are a major factor enabling products 30-40% cheaper than global models.

Reliance Industries established India's first integrated automotive-grade plastics factory in 2017. Rising local manufacturing by companies including Indian Oil not only meets local demand but positions India as an export hub as well. Key partners like BASF, Covestro and Dow are collaborating with automakers on R&D and engineering services. Stakeholders project Indian automotive plastics consumption could exceed 1 million tonnes by 2025 and $3.5 billion by 2030 as mass market vehicles electrify and demand rises across other segments like construction and farm equipment.

China Dominates Global Landscape

As the world's largest vehicle producer and a pioneer in new energy vehicles, China is the undisputed kingpin of the global automotive plastics scene. The country manufactures over 25 million cars annually across domestic giants like SAIC Motor, Geely, Great Wall Motors as well as international JVs. Automotive currently comprises 20% of China's entire plastics demand.

Chinese automakers were quick to capitalize on plastics advantages like simplified production processes and lower costs. Companies like BYD and BAIC transitioned to over 90% plastics content in recent electric models. Thriving sectors such as commercial vehicles additionally spur massive demand, as evidenced by FAW Group's heavy trucks made of 60% engineering plastics.

Mounting local production by chemical majors Sinopec, SABIC and INEOS underpins this landscape. For example, INEOS operates four automotive compounds plants in China. Automotive represents over 30% of total plastic consumption nationwide according to industry body Plastics Pipe Institute, a figure projected to reach 40% by 2030 based on conservative EV growth estimates.

As this brief overview indicates, plastics are enabling truly transformative shifts across BRIC automotive sectors. With these countries at the forefront of mobility innovation, automotive plastics will remain integral to achieving sustainability and affordability goals through advanced material technology. Continued investment and collaboration among all stakeholders will surely cement plastics dominance as these industries progress toward an electric, autonomous future.

 

Get more insights on BRIC Automotive Industry